Extruded Fertilizer Production Line
Our extruded fertilizer production line is designed for manufacturing compound fertilizers through a roller compaction process. The complete system integrates raw material preparation, mixing, extrusion, crushing, screening, drying, cooling and finished product handling. Different roller configurations are available to meet various production capacity requirements, with equipment layout and process arrangements customized according to project needs.
Compaction Fertilizer Production Line Equipment List
Raw Material Feeding System
Crushing System
Mixing System
Roller Compaction Unit
Screening System
Rotary Cooler
Coating System
According to Configuration
Finished Product Packaging System
Extruded Fertilizer Production Line Technical Parameters
| Parameter | Value / Description |
| Production Capacity | 30,000–250,000 tons/year, depending on roller configuration |
| Roller Configuration | 8, 12, 24, 36 or 48 units |
| Compaction Method | Roller Compaction |
| Processing Stages | Crushing, Mixing, Compaction, Screening, Drying and Cooling |
| Product Specifications | Customized according to fertilizer requirements |
| Equipment Configuration | Selected according to production capacity and process requirements |
| Plant Layout | Customized according to site conditions |
Raw Materials for Extruded Fertilizer Production Line
Raw Material Requirements: Raw material selection and preparation depend on the target fertilizer formulation, material properties and production process. Suitable particle size, moisture content and material compatibility should be considered during process design.
Extruded Fertilizer Production Process
Selected raw materials are conveyed to the production line through the feeding system according to the required fertilizer formulation.
Raw materials are crushed and mixed to achieve suitable material conditions and a uniform blend before compaction.
The prepared materials are fed into the roller compaction unit, where pressure is applied to form compacted fertilizer material.
The compacted material is processed through crushing and sizing equipment to produce granules for subsequent screening.
The granules are screened according to the required product specifications. Oversized and undersized materials are handled through the recycling system according to the process design.
The screened fertilizer material is processed in a rotary dryer to achieve the required moisture content.
The dried fertilizer granules are cooled before further finishing and handling.
A suitable coating process may be incorporated according to product requirements and the selected equipment configuration.
Qualified fertilizer products are conveyed to the packaging system for weighing and bagging.
Extruded Fertilizer Production Line
Advantages
Multiple Production Capacity Options
Different roller configurations are available to meet various production capacity requirements. The line can be designed for different project scales, with annual production capacity ranging from 30,000 to 250,000 tons according to the selected configuration.
Integrated Production Process
The production line integrates raw material preparation, mixing, roller compaction, crushing, screening, drying, cooling and finished product handling. The coordinated equipment arrangement supports an integrated fertilizer manufacturing process.
Flexible Equipment Configuration
Equipment combinations can be selected according to production capacity, raw material characteristics and product requirements. Different roller configurations and auxiliary equipment arrangements can be considered for individual projects.
Customized Plant Layout
The complete production line layout can be designed according to available plant space, equipment arrangement and process requirements. This helps coordinate material handling and production operations throughout the facility.
Complete-Line Engineering Solution
From raw material preparation to finished product packaging, the production line can be supplied as an integrated equipment solution. Equipment selection and process arrangements are customized according to project requirements.