Organic Fertilizer Production Line
A complete, eco-friendly solution for transforming organic waste (manure, sludge, agro-residues) into high-quality, stable, and nutrient-rich organic fertilizer. Our line combines robust fermentation technology with flexible granulation options to support sustainable agriculture and circular economy projects.
Organic-Inorganic Fertilizer Production Line Equipment List
Raw Material Pre-Mixer
Fermentation System (Core)
Bio-filter Deodorization System
Primary Crusher
Secondary Grinder
Batching & Mixing Silo
Granulation Unit
Drying & Cooling Machine
Screening & Recycling System
Coating & Packaging
Organic Fertilizer Production Line Technical Parameters
Parameter | Value / Description |
Capacity (Final Product) | 1–20 tons per hour |
Fermentation Cycle | 7–20 days (depending on technology & climate) |
Moisture Reduction (During Fermentation) | From ~60% to ~30% |
Granulation Rate (Organic Powder) | ≥ 85% |
Final Product Moisture | ≤ 15% |
Particle Size | 2–6 mm (granular) or powder form |
Automation Level | Basic to Semi-Automatic |
Key Feature | Tailored for high-fiber, abrasive materials; corrosion-resistant components. |
Raw Mterials For Organic Fertilizer Production Line
Organic Fertilizer Production Process
Raw manure or sludge is first received and blended with dry amendments in our Pre-Treatment System. This essential stage creates a homogeneous mixture with the correct balance of carbon, nitrogen, and moisture, setting the foundation for efficient fermentation. For detailed specifications, visit our [Organic Fertilizer Pre-Treatment] equipment page.
The blended material is formed into windrows or loaded into fermentation tanks.
A compost turner regularly mixes the piles (every 1-2 days), supplying oxygen, regulating temperature, and ensuring uniformity. Temperature rises to 55-70°C, killing pathogens and weed seeds.
Exhaust gases from the active piles are captured by a ducting system and treated in a biofilter, eliminating over 90% of odors (ammonia, hydrogen sulfide).
After the thermophilic phase, the material cures for a period to stabilize, resulting in fully decomposed, sanitary, and stable crude organic compost.
The fermented compost, now clumpy and fibrous, is passed through a primary crusher and then a semi-wet material grinder to produce a fine, uniform organic powder suitable for granulation.
The organic powder is conveyed to a mixing silo. Here, powdered additives (e.g., microbial inoculants, nutrient fortifiers) can be precisely added and blended according to the final product specification.
The mixed powder is fed into a New Type Organic Fertilizer Granulator. This specialized equipment uses a unique mechanical rotary motion to form dense, spherical granules from the fibrous organic material without requiring high heat or binders.
The moist, soft granules are gently dried in a low-temperature rotary dryer (<80°C) to reduce moisture to a stable level. They are then cooled in a rotary cooler to harden.
The cooled granules are screened. On-size product is conveyed to the packaging line. Fines and oversize are crushed and recycled back to the granulation process. Finished granules are weighed and bagged.
Organic-Inorganic Fertilizer Production Line
Advantages
True Waste-to-Resource Solution with High ROI
Transforms problematic waste (manure, sludge) into a valuable, marketable product. Provides an economic return on waste management, often with government environmental subsidies, leading to excellent investment returns.
Eco-Friendly & Compliant by Design
The integrated closed-loop deodorization system ensures the plant meets the strictest environmental regulations for air and water quality. It addresses the primary social concern of odor from organic waste processing.
Flexible End-Product Portfolio
Can produce powdered organic fertilizer, granular organic fertilizer, organic-inorganic compound fertilizer, and bio-organic fertilizer (enriched with beneficial microbes) from the same base line, allowing you to serve diverse market segments.
Advanced Fermentation Control for Quality & Speed
Our tank or forced-aeration windrow systems provide superior control over temperature, moisture, and aeration compared to traditional piles. This ensures thorough sanitization (pathogen elimination), shorter processing time (by 30-50%), and produces a more stable, mature, and high-quality compost base.
Robust Engineering for Abrasive Materials
Equipment is specifically designed for the high-moisture, high-fiber, and abrasive nature of organic materials. Features include reinforced shafts, wear-resistant liners, and anti-clogging designs to ensure high uptime and low maintenance in demanding conditions.